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Question 1
Reader asks that words “unless special designs are used to provide adequate space” be added for switch enclosures under 600 volts.

Question 2
Question about box fill and grounding clips

Question 3
The question is, does the installation of a 4-inch metal outlet box on a single metal stud meet the intent of being rigidly mounted?

Question 4
Is a mini breaker (a single 20–15 amp breaker) counted as one or two devices per 384-15?

Question 5
Are twin (piggyback) breakers counted as one or as two breakers? If we see such a panel with 20 piggyback breakers, is this installation Code-compliant?

Question 6
My question is about a lighted switch and what the Code says about current flow through the switch in the lighted position.

Question 7
What is the maximum hole diameter tolerance allowed in 480-volt and greater switchgear or cabinets for safe operation?

Question 8
Is there a minimum height at which a 220-volt subpanel can be placed?

Question 9
Is there any concern about the amount of current that may flow around an open switch, as that current is the amount that would flow through the light bulb that is lighting the switch?
 
 
 
 
IAEI News>Focus on the Code >CMP-9
Focus on the Code Questions for CMP-9
The Focus on the Code column is intended to assist our readers and members in understanding the requirements of the National Electrical Code. Our Code consultants consists of IAEI representatives on the CMP-9 panels of the NEC and other selected experts. 


Question 1. The practice of using switch disconnect enclosures as wiring gutters or splice boxes could be circumvented if the wording of 110.59 [NEC 2002] could be inserted for installation of equipment of less than 600 volts. I will have to use convoluted reasoning to arrive at the result, unless the Code has a forthright statement, such as 110.59, to ease the task. — W.H.

Answer 1. If I understand the question, the reader is asking that the words “unless special designs are used to provide adequate space” should be added for switch enclosures under 600 volts. Switch disconnect enclosures are covered by Article 404. Section 404.3(B) states, “Enclosures shall not be used as junction boxes, auxiliary gutters, or raceways for conductors … unless the enclosure complies with 312.8.”   

Section 312.8 allows enclosures to be used in this manner when the conductors do not fill the wiring space at any cross-sectional area to more than 40 percent of its cross-sectional area of the space and 75 percent if splices and taps are present. Enclosures are generally intended to accommodate only those conductors that will be connected to the switches and overcurrent devices; but additional conductors passing through the enclosure can meet the present Code. If the suggested language were added to 312.8, this would limit the use of the disconnect switch enclosures. A testing laboratory would need to list special design enclosures to the size of the conductors and the location where the space is adequate for the conductors to be installed. Keep in mind that the language in 110.59 is very limited. It covers only switch enclosures over 600 volts in tunnels. The present language allows the installer more options in designing the installation. One needs to have the knowledge to calculate the cross-sectional area and fill to assure the rules of this article are complied with.  I believe the Code is very clear and workable to the installers at present. — Don Offerdahl, CMP-9   

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Question 2. I have a question about box fill. For example, if you used a wirenut on metal boxes to join the grounded conductor, all grounds would be counted as one based on the largest conductor. What would happen if you were to use a green screw in the back of the box (do not forget it is a metal box) or one of those green clamps that slide over the side of the box? Is this considered a clamp and an additional amount must be added? — A. K.

Answer 2. Section 314.16(B) covers box fill and subdivision 5 covers the equipment grounding conductors. In the question you refer to grounding clamps that slide over the side of the box. These are grounding clips and not clamps, so would not be covered in paragraph 2 where it refers to cable clamps. These clips, along with the grounding screw, do not take up a lot of space as do the other items that are covered by this section, so I do not think it was the intent of the Code to count this item in the calculation for box fill. — Don Offerdahl, CMP-9

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Question 3. Article 314.23 states that enclosures shall be supported in accordance with one or more of the provisions in 314.23(A) through (H). There is language within the section that refers to "rigidly supported." The question is, does the installation of a 4-inch metal outlet box on a single metal stud meet the intent of being rigidly mounted? Or, is there a requirement for additional bracing? For discussion purposes, the specific box I reference is a 4-inch square metal outlet box manufactured by RACO (Hubbell) with an integral FM bracket. — C. P.

Answer 3. Your specific box reference of a 4-inch square metal outlet box manufactured by RACO with an integral FM bracket, for the readers who aren’t familiar with FM bracket, is a box that has a side bracket that secures the box to the side of a 2" x 4" wood or metal stud.

When this box with bracket is used on the 2" x 4" wood stud, it provides a rigid support method. When it is used on a metal stud, the box does not become rigid until after the sheetrock is applied. Care is needed by the sheetrock installer to properly cut the sheetrock to accommodate the box. If the sheetrock installer’s cut is off, the metal stud and box will move and leave the box not as secure as it could be. I believe the Code has left this up to the authority having jurisdiction to determine if the boxes are securely fastened in place.

If the authority having jurisdiction feels that the boxes are not securely fastened in place, they could ask for additional support as pointed out in 314.23(A). — Don Offerdahl, CMP-9

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Question 4. Is a mini breaker (a single 20–15 amp breaker) counted as one or two devices per 384-15? I have seen many of them used and perhaps exceeding the allowable number of overcurrent devices if counted as two. It is a single-pole breaker, but since it has two means of disconnects perhaps it should be counted as two. — C. R.

Answer 4. Let me start out by pointing out that Article 384 in the NEC 1999 was changed to Article 408 in the 2002 Code. Article 408 covers all switchboards, panelboards, and distribution boards installed for the control of light and power circuits. There are two definitions of panelboards. They are a power panelboard, which is one having 10 percent or fewer of its overcurrent devices protecting lighting and appliance branch circuits.  A lighting and appliance branch-circuit panelboard is one having more than 10 percent of its overcurrent devices protecting lighting and appliance branch circuits, which you are referencing in your question.  In 408.15, it states a two-pole circuit breaker shall be considered two overcurrent devices.  With that statement it points out that overcurrent devices are counted rather than pole spaces.  It is important when installing breakers in panelboards to check the panelboard instructions and to select the manufacturer’s breakers that are approved for that particular panelboard but in no case is it permissible to use more than 42 overcurrent devices in a panelboard other than those provided for the main overcurrent device.  — Don Offerdahl, CMP-9

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Question 5. This question relates to the allowable number of overcurrent devices in a lighting and appliance panelboard. UL 67 restricts the number of overcurrent devices to one per pole per 10 amperes for the service. Given this, a 100-ampere, 120/240-volt, single-phase, three-wire residential panel would be limited to 20 overcurrent devices. If a contractor installed twin (piggyback) breakers, it would be possible to have up to 40 breakers (although only 20 devices) in the panel. If this were done, would this be Code-compliant? For the purposes of counting the number of allowable overcurrent devices, are these twin (piggyback) breakers counted as one or as two breakers? If we see such a panel with 20 piggyback breakers, is this installation Code-compliant? — K.C.

Answer 5. Article 408 covers switchboards and panelboards. Section 408.15 tells us that not more than 42 overcurrent devices can be installed in lighting appliance panelboards. As we look further, the last paragraph indicates that "a 2-pole circuit breaker shall be considered two overcurrent devices; 3-pole... considered three overcurrent devices," which would indicate that a twin piggyback breaker has two overcurrent devices. As for the 10 amps per pole, I checked with UL and they indicated the sections of UL 67 that you are referencing were removed five years ago during a revision of the standards. That section was more or less a rule of thumb when split-buss panelboards were frequently used. The panelboard instructions indicate the type and number of overcurrent devices. Some panelboards have restriction features built into them that limit the half size breakers that may be installed. The twin breakers have rejection features that will not permit them to be installed in the panelboard except in the non-restricted portion of the panelboard. If the installer has followed the instructions on the listed panelboard, the installation should be Code-compliant. — Don Offerdahl, CMP-9

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Question 6. My question is about a lighted switch and what the Code says about current flow through the switch in the lighted position. Is there any concern about the amount of current that may flow around an open switch as that current is the amount that would flow through the light bulb that is lighting the switch? In a specific case, an amount of 15–20 mA may flow through an external light to illuminate the switch when it is in the off position (but not enough to energize major lighting). — M. F.

Answer 6. In reference to a lighted switch, please check out Article 100, Switching Devices, Section 404.15, and UL 20 for snap switches. Using this information and after talking to UL, I see no violation if the switch is not marked off and on. My concern is with 15–20 ma current flow; this is high, too high. 1.5–2.0 mA is more in range and would not cause a hazard. Hope this helps. — Joseph Bolesina, CMP-9

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Question 7. What is the maximum hole diameter tolerance allowed in 480-volt and greater switchgear or cabinets for safe operation? This would be for both OEM level and retrofit. — C.O.

Answer 7. In review, the National Electrical Code addresses the maximum hole diameter allowed in a 480-volt and greater switchgear. Section 110.12(A) states that unused openings of cable or raceway shall be effectively closed. Section 110.13(A) covers mounting of the electrical equipment and (B) covers cooling of electrical equipment. UL 891 dead-front switchboard is the category in which this equipment is listed. UL 891, 8.5.3 states that an enclosure, when completely assembled, shall have no opening other than ventilation opening that will permit the entrance of a .125 inch diameter rod. If the distance between an opening and the nearest live part is more than 4 inches, the opening shall not permit the entrance of a rod having a diameter greater than 0.5 inch. If the voltage is over 600 volts, 110.31(B) and (D) state ventilating or similar openings shall be designed so that foreign objects inserted through these openings are deflected from energized parts. If this equipment is listed using UL 891, the manufacturer will have to adhere to these opening requirements. — Don Offerdahl, CMP-9

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Question 8. Is there a minimum height at which a 220-volt subpanel can be placed? I have reviewed the NEC and could not find a reference to the minimum height, but the building inspector says that it is implied in the Code that the panel should be installed at shoulder height. Our panel was installed at about 3 feet above the ground and the contractor says that it is safe and according to Code. Please let me know who is correct. — S. H.

Answer 8. Your question is asking for the minimum height of subpanels. Switchboards and panelboards are covered in NEC-2002 in Article 408. This article does not cover any requirements for the minimum height of the installation of a switchboard or a panelboard. Sections 408.6 and 408.17 refer to 312.2(A) if the switch or panelboard are installed in damp or wet locations. Section 312.2(A) states that the enclosures need to be designed for the environment in which they are going to be installed. If installed in a damp location, the enclosure shall be placed or equipped so as to prevent moisture or water from entering or any accumulating within the enclosure. If the enclosure is installed in a wet location, it needs to be weatherproof. If the panel is a disconnecting means for a mobile or manufactured home or recreational vehicle (RV), the requirements are found in 550.32(F) and 551.77. The requirement states that the bottom of the mobile home or RV enclosure containing the disconnecting means is not less than 2 feet above the finished grade, so keep in mind that the Code is not a design manual but requires minimum standards for hazards to life or property. — Don Offerdahl, CMP-9

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Question 9. My question is about a lighted switch and what the Code says about current through a switch in the lighted position. Is there any concern about the amount of current that may flow around an open switch, as that current is the amount that would flow through the light bulb that is lighting the switch? In a specific case, an amount of 15–20 mA may be present through an external light to illuminate the switch when it is in the off position, which is not enough to energize major lighting. — M. F.

Answer 9. Your question on the amount of current that would flow on a lighted switch is not covered specifically in NEC-2002. This is why Section 110.3(B) is so important. Enforcing the Code without the testing and listing of an electrical product’s use leaves a big gap in supply. General use snap switches are attested under UL-20. That standard will accept a current flow of 0.5 mA which can be used to illuminate the switch handle. As always, install and use the device in accordance with how it was listed.—Don Offerdahl, CMP-9

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The views of the authors of Focus on the Code and the editor are provided solely as a public service. 

The views expressed are not the official position of NFPA, the NEC Correlating Committee or any of its panels, IAEI, IAEI News, or the author's employers. Nor are they intended to represent a formal or informal interpretation of the NEC

 

 

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Articles 90, 100, 110, Annex A, Annex G
Articles 210, 215, 220, Annex D, Examples 1-6
Articles 300, 590, 720, 725, 760, Chapter 9, Tables 11(a) and (b), Tables 12(a) and (b)
Articles 225, 230
Articles 200, 250, 280, 285
Articles 310, 400, 402, Chapter 9 Tables 5 through 9, Annex B
Articles 320, 322, 324, 326, 328, 330, 332, 334, 336, 338, 340, 382, 394, 396, 398
Articles 342, 344, 348, 350, 352, 353, 354, 356, 358, 360, 362, 366, 368, 370, 372, 374, 376, 378, 380, 384, 386, 388, 390, 392, Chapter 9 Tables 1-4, Annex C
Articles 312, 314, 404, 408, 450, 490
Articles 240, 780
Articles 409, 430, 440, 460, 470, Annex D, Example D8
Articles 610, 620, 625, 630, 640, 645, 647, 650, 660, 665, 668, 669, 670, 685, Annex D, Examples D9 through D10
CMP-13
Articles 445, 455, 480, 490, 690, 692, 695, 700, 701, 702, 705
Articles 500, 501, 502, 503, 504, 505, 506, 510, 511, 513, 514, 515, 516
Articles 517, 518, 520, 525, 530, 540
Articles 770, 800, 810, 820, 830
Articles 422, 424, 426, 427, 680, 682
Articles 406, 410, 411, 600, 605
Articles 545, 547, 550, 551, 552, 553, 555, 604, 675, Annex D, Examples D11 and D12
CMP-20 (Pre-2005 Code)
 
 

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